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Friday, July 24, 2015

Food facilities, packaging machines and expense reduction.

One of the largest industries in the U.S., food processing involves converting fresh ingredients into finished goods. Regardless of economic conditions, people need and want to eat. They do it for basic survival, for medicinal purposes, for the pure enjoyment and for everything in between.
Food processing helps make the appearance and taste of the product more universally consistent; increases the seasonal availability of many foods; makes food preparation less time-consuming; and provides access to these foods to a much larger population. It also extends a food’s shelf life to aid in long-distance transportation as well as in long-time storage, and removes toxins from foods that would otherwise be unsafe to eat.
More than ever before, one of the most difficult tasks food processors face is information. Whether it’s a dietary, health or personal restriction, the more consumers learn, the more food “rules” we have. We want to know what ingredients are in it, where they came from and how they got there, why they are necessary and how they will affect us. Some may want organic, need nut free or prefer less sugar. Is the cow grass fed? Is the tuna wild caught? Are the eggs free range? Is it sustainable? Is the food full of additives or stripped of nutrients? Was it grown with pesticides or herbicides? What kind? Is the packaging BPA free? All valid questions when it comes to maintaining or improving our health and/or keeping to our beliefs. But whether it’s avoiding gluten, GMOs, aspartame and corn syrup or seeking to increase our protein, potassium and omega-3s, it all means more work for the industry.
Food can make you sick or help cure you, make you gain weight or help you lose weight, give you a headache or help prevent one, and generally improve your health or make it worse. No wonder it’s a topic of increased discussion and debate. Whether you’re a high-powered food executive, a factory employee, the truck driver transporting the goods or a consumer, food is your lifeline. What better reason to ask questions?
We can visit the Internet, farm or food store to find these foods that taste good and also meet our standards. And considering the fact that consumers do have so many food options, industry professionals that cater to what we want will be better off. Forthcoming companies that care about people as much as they care about profit will most likely make more of it in the end. Because regardless of what we are, or are not being told about what is or is not in our food, our bodies don’t lie. And the truth we’d like them to tell is that we feel and look great—with a clean bill of health.
Some food processing companies may bring new products to the table that meet this criteria or improve upon or alter existing products to meet expectation, demand or price point. But these are only some of the factors the industry has to consider. Companies are continuously looking for ways to cut production expenses, employ effective manufacturing techniques, reduce energy usage and optimize automation to lower labor costs. They also must consider their proximity to raw materials and their final destination. In the end, everything from where a food originates, how it is packaged and what it is packaged in, all the way to ease of its preparation plays a part in a food’s success story.
From the farms, canneries and packing plants to the butchers, bakers and supermarkets, the back end of the food industry operation has a lot to consider. 
Maybe the first on the list is what equipment needed for the project and how many units per minute It needs. Never make the mistake of cutting corners and buy machines that are made outside the U.S
Your tray sealing machine or your cup or tub fillers and sealers are your best employees, infect they are your employee of the month every month, make sure they are american made packaging machines, no matter how simple your application may seem to be you know what you get when it is U.S Made.
There are more then a few world leading automated packaging companies in The US, one of the is Orics Industries. Specializing in engineering and Fabricating automated tray, cup, and tub filling and sealing machines, manual, In Line and Rotary Machines from  30 per minutes and up as needed.
Visit their site at:  http://orics.com

Wednesday, July 22, 2015

Hummus factories are everywhere..????


More and more small Salads Factories are coming in to the supermarkets and to our homes.
For less then $50.000 you can start your own small scale salad factory, assuming that you have good recipe .
There are companies everywhere, from Sabra, to local companies like Walla Salads that are now offering us all salads traditions from the Middle East to  Mexico.

On this millennium times, people are now becoming more health wise and conscious.
They are now shifting from the same old fast food chain meals towards healthy salad options.
And business man do the parallel move and invest in salads packaging and salads small facilities.
After doing that, you have to assume the capital that you need for operation. Every business, in order to prosper must be adequately equipped with capital for it is the life and blood of your trade. Think over where you will get your cash. Whether you will get it from your own pocket or loan it in a bank. Money is always an issue in every endeavor therefore you must have an exhaustive auditing and accounting scheme. Record every detail of your cash flow so that you will be able to trace your expenditures and profit. You have to do this often to monitor the progress of your business.
Always buy your equipment Made in the USA. 
My Advise is to stay away from Chinese made machines, Remember you are in business to make money of your product and you need your machines up and running, down time is a lost of big money, your machines are your employee of the month every month, so you want the best.
You all know my recommendation of fill and seal machines manufacturer .
http://orics.com.  http://orics.com












http://orics.com/

Thursday, July 9, 2015

Orics fillers and sealer cups and trays

About ORICS – Manufacturer of Cup and Tray Sealers:
http://orics.com
ORICS is the premiere manufacturer of cup and tray sealers.  Here at ORICS, we design, fabricate and manufacture food and pharmaceutical packaging machinery. From small manual-loading cup and tray sealers, to high-speed, continuous motion cup and tray sealers, we offer the most advanced technology on the market for Modified Atmosphere Packaging (M.A.P.), as well as machines offering straight seal.  With the addition of the FFS-30, our Horizontal Form-Fill-Seal, ORICS now possesses the largest catalog of sealers manufactured in the United States.
In addition to building cup and tray sealers, we produce complete lines that are customized for your needs. From automatic cup and tray denesting, to filling, conveying, sealing and capping, our machines are built to last; providing superior performance for many years to come as a result of our unparalleled engineering and craftsmanship .
Equipment made in the USA
All our machinery is American Made at our facility in Farmingdale, NY. Our in-house engineering staff, UL approved panel shop and fully integrated machine shop with top of the line equipment for metal fabrication, places us as a leader and innovator when it comes to unique solutions. Our engineers design, model andTEST each machine in 3-D, rendering a picture of the machine and demonstrating each machine through animation without cutting even one piece of steel.

We construct our machines to provide you with many years of hassle-free operation. Using sophisticated CNC machining centers, we manufacture precision parts and use readily available control components in our machines.  With the addition in 2014 of our very own Laser Cutting Center, ORICS now possesses the largest laser cutter on the Eastern Seaboard.  What this means to you is that we now manufacture even more of our components in-house, monitoring every aspect of quality control to ensure our products meet the very highest standardshttp://orics.com

 

Orics Piston Transfer Pump

The ORICS TP-1G-1000 Piston Transfer Pump moves your viscous product from your cooking kettles to volumetric piston fillers or, other destinations. It does so gently, without changing the product’s texture, preventing the particulate content from being crushed. The pump has a 2.5″ inch opening for both in-take and discharge sanitary valves.
The transfer pump is mounted on a stainless steel frame and on 4 casters for easy mobility. Built to withstand complete wash-down.

Control

The ORICS TP-1G-1000 Transfer Pump can be activated both manually, with a latching on/off button for a continuous operation or, automatically with liquid level sensors mounted in your filler’s hopper to control the pump’s operation.

Features

  • 1 gallon per stroke
  • up to 40 gallons per minute
  • Constructed from stainless steel
  • Can handle large particulates in your product without damaging them
  • Mounted on 4 casters for easy mobility

Maximum Performance

40 cycles per minute
The ORICS TP-1G-1000 Piston Transfer Pump moves your viscous product from your cooking kettles to volumetric piston fillers or, other destinations. It does so gently, without changing the product’s texture, preventing the particulate content from being crushed. The pump has a 2.5″ inch opening for both in-take and discharge sanitary valves.
The transfer pump is mounted on a stainless steel frame and on 4 casters for easy mobility. Built to withstand complete wash-down.

 http://orics.com

Orics Pneumatic Volumetric Piston Filler

The air-powered VF-ND-3200 is a pneumatic volumetric piston filler, capable of completing up to 50 cycles per minute. This filler is used for viscous products as thin as water and as thick as the thickest stews and batters.  It is the perfect choice for high-volume filling, featuring a high precision (0.2% volume deviation), non-splash, non-drip nozzle system that can deliver up to 32 ounces of product at a time from a 27 gallon product hopper.
http://orics.com

Features

  • Stainless steel tubing frame with casters for easy mobility
  • Equipped with locking mechanism to secure the machine to the floor
  • 10″ piston stroke with adjustable volume
  • 10″ height adjustment to fit any conveyor
  • Constructed to withstand washdown environment
  • Simple operation and maintenance — no need for tools to take the filler apart
  • Fills hot and cold products
  • Meets or exceeds all FDA and USDA standards
filler-page-bottom
Filler can be broken down for cleaning without tools

64-out-filler
Piston fillers may be constructed to fill multiple containers in a single cycle, like this 64-Out Piston Filler.

Dimensions

30″ x 24″ x 72″
Maximum Performance
50 cycles per minute

Orics in line tray sealer ILTS-350

The ORICS ILTS-350 inline tray sealer is designed to integrate with virtually any conveying system.  Trays can be presented to the ILTS either random or evenly spaced.  The ILTS pre-stages the incoming trays and then orients them to the proper center distance prior to picking and placing them into the sealing sector.





Function

The ORICS ILTS-350 inline tray sealer is designed to integrate with virtually any conveying system. Trays can be presented to the ILTS either random or evenly spaced. The ILTS pre-stages the incoming trays and then orients them to the proper center distance prior to picking and placing them into the sealing sector.
The ILTS is designed to operate at up to 15 cycles per minute and tooling changeovers typically take less than 10 minutes to accomplish. The ILTS’s small footprint and flexible operation make it an ideal choice for smaller and medium production applications.

Control

Equipped with a programmable logic controller (PLC) and a high-speed optical encoder, the ILTS-350 can be configured for a variety of production applications. All of the machine’s functions are controlled from a digital touch screen with a state-of-the-art, menu-driven interface.

Features

  • Ideal for fresh or frozen foods in trays
  • Single lane/Single tool design
  • Throughput determined by the number of trays that can fit in the tooling.  ILTS-350 has a 350mm tool.  ILTS-500 has a 500mm tool, etc.
  • Designed for rollstock film
  • Meets or exceeds all FDA and USDA standards
  • Automatic film feed with optional print registration
  • Tray carriers and tooling are custom designed for each package
  • Constructed from stainless steel to withstand wasdown environments
  • Optional vacuum gas flush for Modified Atmosphere (M.A.P.) available

Dimensions

67″ x 33″ x 64″

Maximum Performance

15 cycle per minute x the number of trays per cycle
http://orics.com

Orics cup fill and seal

The MR-35 is ORICS’ most affordable rotary packaging system.  This system will denest containers, fill and heat seal in a roughly 36 inch square footprint.
The MR-35 can support small single serve containers and fill, seal and overcap at speeds of up to 30 cycles per minute or more!





Function

Cups are delivered onto the turntable by a vacuum-assisted dispenser and filled with an automatic, non-splash, non-drip product filler, achieving a product weight deviation range of 0.2%. The cups are then sealed and/or capped and automatically ejected.

Control

Equipped with a programmable logic controller (PLC), the MR-35 can be configured for a variety of production applications.  All of the machine’s functions are controlled with with the color touchscreen HMI.

Features

  • Maximum container size of 3.5″ (2-up configurations possible with smaller container sizes)
  • Tray carriers and tooling are designed for each package
  • Frame is mounted on an aluminum plate for table-top operation
  • Constructed from anodized aluminum
  • Designed for quick, easy and inexpensive change-over
  • Automatic film feed with optional print registration
  • Meets or exceeds all FDA and USDA standards

Dimensions

36″ x 36″ x 72″

Maximum Performance

30 cycles per minute
http://orics.com

Orics M10 tray sealer

Designed for small-volume packaging applications, the versatile M-10 can accommodate trays of virtually any size or shape.  Depending the on the container’s size, the M-10 may be able to seal multiple packages during a single cycle.  The ORICS M-10 is the perfect choice for R&D, product development and material testing applications.  It may also be the right choice for start-ups and applications where the required throughput is minimal.
http://orics.com


Function

Filled trays are placed manually on a carrier, which slides into the body of the machine, where the seal and die-cut processes are performed.

Control

Equipped with a programmable logic controller (PLC), the M-10 can be configured for a variety of production applications. All of the machine’s functions are controlled with two digital display timers.
Safety circuit requires Operator to have both hands clear of the sealing mechanism prior to initiating a seal cycle.

Features

  • Tray carriers and tooling are designed for each package
  • Frame is mounted on an aluminum plate for table-top operation
  • Constructed from anodized aluminum
  • Designed for quick, easy and inexpensive change-over
  • Automatic film feed with optional print registration
  • Optional Roller die-cut for tough films and small containers
  • Optional Gas Flash
  • Meets or exceeds all FDA and USDA standards

Tuesday, July 7, 2015

lassi and indian ice creams take off in america.


Startup Spotlight: Monsieur Singh Lassi.
Monsieur Singh chef and founder Karan Gera got the idea for offering a line of lassi while working as a brand strategist for a yogurt company. He began to think of lassi as “yogurt made healthier” because of its mix of herbs and spices. “Ayurveda [a 5,000-year-old wellness practice] recommends that when blending fruit and yogurt, consume them with digestive herbs and spices,” he says.
Teaming with friend Bonnie Saran, owner of Little Spice Bazaar, a spice and tea shop in Mount Kisco, N.Y., Gera began an in-store lassi bar offering drinks in 10 flavors, including mango, rose and almond.
He next launched a lassi cart on the streets of New York. Just 29 days after its debut, Monsieur Singh was nominated for a Vendy Award, garnering media attention. Positive reviews from local food blogs followed, plus mentions by Martha Stewart and chef Marcus Samuelsson.
Gera went on to develop a frozen probiotic yogurt retail line with two flavors: mango lassi, with Indian mango, mint and ginger; and honey lemon lassi, with honey, lemon and mint from India. The frozen lassi is available in pops, pints and 4-ounce cups.
Today, Monsieur Singh lassi is sold around New York City, including Smorgasburg, an outdoor food market; Foragers, a specialty food retailer; and most recently, Whole Foods Market at New York’s Tribeca location. Gera is looking to expand to more stores in New York, including online grocers like Fresh Direct, and has an eye on the West Coast and U.K. markets where Indian food is popular.
I met Karan in the fancy food show in javitz 2015, an impressive young man.
I advice warmly to start climbing up from the start up stage and become more efficient with automation.
the product is fancy and the taste is yummy, its a catchy trend and only automation can bring the speed and quality of filling and sealing this product and bring it to the broad public.

Enjoy.

http://orics.com


FFS 30 is an Orics form fill and seal

in line tray sealer


Orics MR35 cups sealer and filler machine

R50 rotary tray sealer filler and capping


Orics Capper




Future economy and survival of the last generation

The nearly 3.7 million American babies born in 1982 weren't special, except to their families. But in the eyes of demographers, they were categorically different from the 3.6 million Americans born in 1981. They were the first members of a new club: Generation Y.
This so-called millennial cohort, the largest generation in American history, landed in the cradle during an awful recession, learned to walk during the Reagan recovery, came of age in the booming 1990s, and entered the labor market after the Sept. 11 attacks and before the Great Recession, the two tragedies of the early 21st century. They've survived an eventful few decades.
Yet nothing in those vertiginous 30 years could have prepared them for the economic sledgehammer that followed the collapse of the housing market in 2007-08. And the aftereffects, economists fear, may dog them for the rest of their working lives.
http://orics.com
Still, do Gen Y really count as the unluckiest generation since World War II? It's true that wages haven't grown this slowly in decades, and globalization and technology have held down wages for millions of young workers to an unprecedented extent.
But in some ways, Generation Y are also the luckiest.
For one thing, they're living in an age of affordable abundance. Food has never been cheaper as a share of the typical American family budget. The price of apparel is also falling relative to wages. The Internet, while no substitute for gainful employment, has made many things cheaper that used to take extra income to buy--communication, notably, including private information-sharing and professional collaboration. It has made casual retail cheaper (and more convenient). It has also made mass entertainment cheaper, especially music and amateur videos. These commodities have grown cheaper, in part, by replacing and lowering the cost of human work.
As far as food goes Millennial foodies are literally the ‘tastemakers’ when it comes to what we put in our mouths, where we buy it and how we want it packaged.
Millennials are especially interested in the story behind their food and looking to learn more about what’s in it and how it’s made: 8 in 10 said they like “behind the scenes” commercials for foods they consume, they want to know more about how their food is produced, and they think brands don’t disclose enough about their food products.
eco-friendly packaging as well as unique flavors and textures enhances the appeal of food products for Millennials shopping the center of the store.  Food companies are realizing that time-tested package designs like cans, jars and bottles in many ways do not jive with the Millennial lifestyle and this generation’s unique attitudes towards food, health, and the environment.
Millennials are more spontaneous and adventurous in their interactions with food. They enjoy eating with others, whether cooking at home or going to happy hour with friends, and report they feel less comfortable eating a meal alone (45% vs. 54% of older consumers). Millennials believe they consume healthier, more expensive, more natural/organic, less processed and better tasting foods and brands than their parents.They also are more likely than previous generations to be gender neutral when it comes to the role of cooking (61% of females and 60% of males enjoy cooking).  They consider food an adventure and seek out different, ethnic and artisan foods (40% like to try new kinds of ethnic cuisines and “anything new and different,” compared to 34% and 32% respectively of GenX/Boomers combined).

All this data is leading to one conclusion, Gen Y is more knowledgeable and open to food and food production  then all Generations combined, why?, what cause this tremendous change in this group? "I say technology" say Hagay Lavi General Marketing Manager at Orics Industries.
"The more we are dependent on technology and the more technology we are wired to, we find ourselves less connected to people and more to machines.
Gen Y do not rush to finish their homework or work so they can "hang out with friends", they rush to finish so they can chill and be connected to their favorite TV channel or app on the Ipad.
the closest room to the living room is the kitchen and so, this area became our domain.
we watch food programs and food technology related shows."
Generation Y is a food specialist and food is its passion.
If past Generations were buying their food at the local grocer, Generation Y is going to Costco and BJ's in search of new tastes and new ethnicity in food.
If past generation were going to restaurants, generation Y is proudly trying his talent in the kitchen.

food ingredients are available like never before and with it the understanding that food might be the only safe way to do business without the dependency of suppliers from china and being controlled by outer Economies.
It never been easier to start your own food production facility.
we already established that generation Y passion and focus is food, now all they need is a facility that could easily be a kitchen and automation.
American made machines for food production can be anywhere from $10,000 to $1,000,000 depends on speed and size.
table top equipment that is capable of filling and sealing 5-8 cups / trays per minute is not so pricy and can easily take any food company from lavel 1 to level 4 in no time.
take for example Orics M10 tray sealer and the Orics volumetric filler, with this two machines, that both of them do not exceed the size of 4 feet table and the total amount of $30,000,  you can really call yourself a food facility.






Orics M10 Manuel table top cup and tray sealer.




Orics VF-ND 3200 filler.




Monday, July 6, 2015

form fill and seal machine made in USA

The Orics form fill and seal machine is without a doubt the future of all food packaging, it is the only machine that can give you full liberty from suppliers and inventory stacking.
Film is pre-heated and then trays are vacuum thermoformed via a customized and interchangeable tool.  The FFS-30 supports a maximum pocket size of 16-in. x 12-in. and can be divided into virtually any number of pockets/trays that fit within that maximum size.  This allows the end-user to easily change container sizes and volumes with a simple tooling change--providing maximum flexibility for a single machine to produce multiple products.  In addition, the tray depth can be varied, up to a maximum depth of 4-in., with its HMI controls.
The FFS-30 provides ample space for hand or automated product filling and the company manufactures a full line of liquid and particulate fillers for product placement.  Once filled, the line advances to the sealing sector where a top film is positioned from rollstock and sealed to the bottom, thermoformed tray.  Additionally, a full array of atmospheric options for the sealer including gas flush, vacuum gas flush, controlled atmosphere, and vacuum sealing is available.
The system may be purchased with full aseptic construction making the unit suitable for dairy and medical device applications.
The FFS-30 is capable of forming flexible, semi-rigid, and rigid trays and the top seal may also be formed from registered film for precisely located product branding, as well as sealing and die-cutting Tyvek film for medical device applications.



packaging machinery

packaging machinery

  • Filling machine
  • Sealing machine
  • Wrapping machine
  • Labeling machine
  • Container machinery
  • Multifunction machine
  • Packaging Materials manufacturing machinery
  • Packaging container manufacturing machinery
  • Secondary packaging machinery, etc.
Packaging is necessary to protect products, and is now done mainly through the use of packaging machinery. Machinery plays increasingly important roles such as:
  • Improve labor productivity. Sliding blister sealing machine packaging machinery is much faster than manual packaging. One good example of this is the candy packing machine. Here, hundreds to thousands of candies can be wrapped in minutes.
  • Ensure packaging quality. Mechanical packaging is particularly important for exported goods to achieve consistent packaging.
  • Handle specialized requirements, such as vacuum packaging, inflatable packaging, skin packaging and pressure filling.
  • Reduce labor and improve working conditions for bulky/heavy products.
  • Protect workers from health effects brought by dust, toxic/hazardous products and prevent environmental contamination.
  • Reduce packaging costs and save storage costs for loose products, such as cotton, tobacco, silk, linen, etc., by simply using compression packaging.
  • Reliably ensure product hygiene by eliminating hand contact with food and medicines.

          Orics is a leader company in the packaging machinery industry in America and world wide.

In 1990, Ori Cohen founded Orics industries in NY and since then is leading the packaging industry to new levels of technology and performance.
cup and tray filler and sealer, modified atmosphere or not, there is no machine too small for Orics to take over, as long as it is in the food packaging industry.
Orics Industries has 60,000 sqf of shop and engineering facility to assure that all their machines are being tested and operated before leaving the facility and being shipped to you.
a crew of mechanical engineers to come to your facility, where ever you are and assist in putting it together and show you how it works.
Among the best sellers of Orics Industries you can find rotary filling and sealing machines like the MR35 and R50 and the R20.
the stand up filler is the best you can find in the market.
and the table top tray sealer M10 is the most common tray sealer for small scale operations.

And it is all being made here, in 240 smith street, Farmingdale, NY.
Made in the US
http://orics.com

Sunday, July 5, 2015

Future American economy

I am 45 years old and I am a business man in America 2015.
A lot have changed in the business world in my generation, when I was 18 the first cell phones just came out, and people were still carrying around their beepers.
Back then every child around the world, even adult, were hoping to wear a shirt or a dress that has a Tag Made in the u.s.a.
In 30 years we have lost in every industry that exist, we gave all of our daily products to china,    from small 99cents items trough clothing and dishes and appliances and furniture and even our technology , phones, computers and sound systems, all is made in china, we are owned.
What left for us to make money on  is medicine, high end technology, education and food.
Yes food, notice that people are more eating at home and less outside.
Notice how in the past 20 years there are more and more food shows and channels.
Notice that supermarkets are way bigger and carrying much more items on their shelves.
This is our future economy, growing, processing and packaging food.
One only need a good recipe and equipment and there he bring the public his flavor, his own doing and make money out of it.
A filler and a tray sealer and a good recipe can take you far.
Check out www.Orics.com
http://orics.com

Cups and trays filling and sealing

ORICS Equipment is made in the USA
ORICS is a leader and innovator in the field of Modified Atmosphere Packaging systems (M.A.P.) and tray sealing technology. Since 1990, ORICS has designed and manufactured award-winning packaging systems utilizing denesters, fillers, sealers to create turnkey solutions. We make packaging systems for virtually any product that is packaged in tubs, trays or, cups. With the addition of the FFS-30, ORICS’ Horizontal Form-Fill-Seal System, ORICS now has the largest catalog of sealers manufactured in the United States. That’s right… all ORICS equipment is manufactured in the USA at our Farmingdale, NY facility. Call us with your next project.
http://orics.com

Friday, July 3, 2015

American made by Orics

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FILED IN:  Machinery  > Cartoning
     
Robotic pick-and-place tool (top) loads eight trays at a time into carrier plates that deliver the trays to the evacuation/backf
Preformed three-compartment trays used for Reichel Foods’ snacks are filled with a variety of components. Monday it might be meat cheese and crackers Wednesday nacho chips and salsa and Friday peanut butter jelly and pizza bread.
The trays are filled by a semi-automatic depositor but some compartments are fed by hand. No two operators load trays at the same pace so filled trays in their eight lanes head toward the lidding machine randomly. The task of evacuating backflushing and lidding these trays is performed by an intermittent-motion machine that Craig Reichel describes as one of a kind.
“We needed automated equipment that would accept randomly fed trays in multiple lanes” says Reichel. “Most machinery builders who said they could design such equipment wanted a sizeble financial commitment from us before they would even show us what their solution was.”
Considering that his was a small firm in start-up mode such an arrangement was less than ideal. One equipment builder however willing to design machinery on acceptable terms was Orics Industries (Flushing NY). The eight-lane system installed by Orics in 1998 uses eight-cavity-wide carrier plates 23 plates in all to take trays through a lidding chamber. Arranged like the treads of a tank in a long oval path the carrier plates come up to receive filled trays at the infeed end of the oval travel through the lidding chamber discharge lidded trays at the discharge end of the oval and then travel beneath the machine before coming back up at the infeed end.
Immediately upstream from this part of the system is a robotic pick-and-place tool and just ahead of that an eight-lane infeed device. The robot has eight pairs of end effectors. When a filled tray reaches the transfer position a sensor signals the central PLC to actuate a mechanical device that elevates the tray slightly. This puts the tray into the pick position. Also triggered is a mechanical stop that prevents trailing trays in that lane from advancing. When all eight lanes have a tray in the pick position the servo-driven robot’s eight pairs of end effectors pick up their assigned trays and load them into an eight-cavity carrier plate.
The carrier plate takes the trays into the sealing chamber. Just ahead of this chamber eight fiber-optic sensors detect when containers are present. A signal is then sent to the PLC indicating that the sealing chamber is to be activated.
Inside the sealing chamber says Reichel “A lot of things happen.” The first thing once the chamber is closed is evacuation. Next is backflushing with a modified atmosphere followed by heat sealing of lid to tray and finally cutting of the lidding material around the tray perimeter. With all these tasks performed the lidding chamber opens and all eight trays are discharged onto a takeaway conveyor leading to an automatic cartoner. Reichel runs the machine as fast as 120 trays/min.
“One of the nice things about the machine is that the carrier plates move independently of the film feed” says Reichel. “Film is only drawn from the roll when it’s needed. The carrier plates just keep steadily cycling through the lidding chamber while the infeed section waits for all eight pick stations to be occupied by a tray. Only then will trays be advanced and lidding material drawn. It’s a very clever solution that accommodates our random-feed requirement without wasting lidding material.”

Gills onions and Orics S30


Onions as well as celery/onion mixes are being introduced in 8- and 10-oz portions in these PET containers with film lidding and
The nation’s leading supplier of fresh-cut packaged onions Gills Onions of Oxnard CA has been busy changing its approach to packaging in both its foodservice and its retail offerings. In both cases a rigid package is now being offered as an alternative to packs made of flexible film.
The firm’s first foray into packaging of fresh-cut onions for foodservice accounts came nearly five years ago when a flexible package was introduced for foodservice accounts. While foodservice operators appreciated the convenience of not having to peel and slice their own onions they suggested a tray might be more convenient. “They seem to prefer the handling characteristics of the tray over the bag” says Steve Gill who with his brother owns the firm. “The sliced onions are easier to remove from a tray.”
http://orics.comOrics fillers and sealers
So about two years ago a rotary tray-sealing system from Orics Industries was installed to package 5-lb portions of sliced onions. That system has since been replaced by a new model from Orics the S-30 in-line system. According to Gill the in-line machine occupies less space in the plant than its rotary predecessor. It also utilizes less lidding material because the film’s width is the same as the tray’s. So unlike the rotary system there is no excess lidstock around the perimeter of the tray that has to be trimmed after the tray exits the heat-sealing tool.
Thermoformed of 39-mil polypropylene by ClearPak Co. the foodservice trays for 5-lb portions measure 103¼8” x 121¼2” and are just over 3” deep. Operators fill and weigh the trays by hand along an 18’ long assembly conveyor. The trays are then placed in an indexing conveyor that feeds them into the cavities of the Orics in-line lidding system.
Lidding material from Packaging Products is a two-layer adhesive lamination of 48-ga oriented PP and 1-mil cast PP. It’s microperforated to give it a permeability that allows the proper respiration rate. In other words CO2 given off by the onions is allowed to escape and O2 is allowed to enter at rates that ensure the 16-day shelf life that Gills Onions needs for nationwide distribution.
Foodservice customers who order trays instead of a bag with a zipper reclosure pay a slight premium says sales manager Melia Alamo. “But they’re willing to because the product is so much easier to access and handle” says Alamo. “We still offer the bag but we’re seeing more and more converts to the tray.”
Shelf life on tray-packed sliced onions is 16 days same as for bagged product. The product is shipped from the Oxnard plant to warehouses in Oxnard Salinas or Los Angeles where it’s sold. “It becomes the buyer’s responsibility to get it through the chilled distribution chain” says Alamo.
And on the retail side
Gills Onions’ entry into the retail market is more recent than the launch of its foodservice line. In April of 2002 it began selling 10-oz zippered bags of sliced or diced onions (see packworld.com/go/c135). But in March of this year in response to retailers who thought it would display better a thermoformed PET cup with heat-sealed film lidding and a snap-fit overcap was being released as an alternative. A second Orics S-30 sealing machine was installed to handle the retail line. It includes a station near the discharge area where snap-fit lids are automatically applied.
Thermoformed PET cups are 4.5” square and 3” deep. They’re supplied by Cool-Pak. The lidding material a 1-mil DuPont Mylar with a heat-seal coating is from Packaging Products. A pressure-sensitive bar-code label is applied to the bottom of each cup by Packaging Products. The firm also applies a brightly decorated p-s label to the side of each container. This label is printed flexo in four colors and is supplied by Label Technology.
For diced onions the cups are filled automatically by a 14-bucket combination scale from Heat and Control. The Orics S-30 cup sealer sits beneath it. For sliced onions cups are filled by hand and then sent through the Orics machine.
The cups run through the S-30 system two-across at 60 cups/min. Sliced onions are filled 8 oz per cup while diced onions—including a diced onion/celery mix—are filled 10 oz per cup. Cups are manually packed six per corrugated tray. Refrigerated shelf life is the same for the retail cups as for the foodservice trays: 16 days. The cups sell for about $1.99.
“We think consumers will like the cup better and we already know that retailers prefer it because it displays and merchandises better than the pouch” says Gill. “We’ll pay a little more for packaging materials but if we sell more product it will be worth it.”

Automated food facilities

 

Food processing is the largest market for packaging machinery industry. It is predicted that it will account for 43 % of global product sales in 2012. 

If the above prediction holds true, India's packaging machinery manufacturers would be treated with a double bonanza. India is just the right market for players of packaging machinery manufacturers.

Food processing and pharmaceutical industries, the biggest drivers for packaging, are on growth trajectory. The organised retail market is growing and the government is also contemplating to permit FDI in multi brand retail. The growing middle class population, rising health consciousness, competition from the west, are all the boosters for packaging and packaging machinery industry in the country.

The current value of the market of the world packaging machinery is around $30.9 billion. Top countries producing packaging machinery are Germany (23%), Italy, (16%), Japan (11%), USA (10%) and China (6%), according to VDMA estimates.


Where producing machinery is concerned India is producing the basic machinery, however the growing population is creating a demand for sophisticated state-of-the-art technology. India lacks in the production of high-end sophisticated technology.

“One reason for India's inability to produce advanced technology is that the investments are not taking place, “ says a packaging machine manufacturer.

However, the increasing investments by both domestic and foreign companies in the Indian food processing sector, especially in beverages, dairy products, processed food, edible oil, and marine products have expanded the market for packaging machinery. India processes only 2% of its food produce, that explains the scope for packaging.

One good news for the packaging machinery industry came with the standardisation of excise duties. The excise duty has been reduced from 24% to 16%.

With growing awareness Asia, particularly India, is accepting the idea of instant cooking and thus opened the trade gates for the packaged food industry in the country. Time limited consumer (TLC) is the driving factor for the growth of packaged RTE and OTG products in India.

Check www.orics.com 

The total trade volume of packaged food in Asia in 2009 was around 132 million tonnes. China led the market with a share of around 50 million tonnes, followed by Japan (22 million tonnes) and India (18 million tonnes). India is estimated to reach 25 million tonnes by 2014.

In India's packaged food segment, dairy led the market with a share of around 11.2 million tonnes. It was followed by bakery products (3.5 million tonnes), oils and fats (1.5 million tonnes), dried processed food (0.7 million tonnes) and confectionery ( 0.2 million tonnes). Packaged dairy industry is expected to reach 15.6 million tonnes by 2014, whereas bakery will touch 4.2 million tonnes by 2014. Likewise oils and fats will contribute 2 million tonnes, dried processed food 1.2 million tonnes and confectionery 0.4 million tonnes by 2014.

The main function of packaging is to protect a product, give it a visual appeal, provide hygiene and preserve it during seasonal variations.

From a consumer point of view ease of handling and decomposability are the qualities that make a good package. Accordingly packages are developed and delivered.

Packaging machinery industry in India is labour intensive supported with weak infrastructure. Thus automation with advanced technology is the need of the hour. In product manufacturing, packaging costs around 45% of the total expenditure.

To understand the packaging machinery industry it is important to know that the industry is divided among small players with local presence, medium players and large players. The industry comprises large number of manufacturers of basic materials, converted packages, machinery and ancillary materials. 

The unorganised sector provides tremendous opportunities for the packaging machine manufacturers, the need is to work on the cost factor for this market. The organised sector which forms the major supplier to food and pharma companies and score high on quality and hygiene is another big market for machine manufacturers.

Packaging machines like automatic form-filling and sealing machines, Tetra Pak's aseptic packaging machines for sterilised filling and packing of liquids, and testing instruments offer best prospects for the machine manufacturers. Manufacturers of machine can also look at equipment for manufacturing aluminum beverage cans, machinery for cleaning and drying containers; automatic high speed labeling machines and capping machines; sealing machines for cans, boxes, and other containers; machinery for filling, and closing bottles and cans; packing/wrapping machines; and moulding machines which provide immense opportunities. 

Some leading companies in the packaging machinery industry are Nichrome India Limited, Multi Pack Machines Pvt Ltd, Hassia Packaging, Heat and Control (South Asia) Pvt. Ltd, Bosch packaging Technology, Ishida India Pvt.Ltd., Larsen & Toubro and S P Ultraflex Systems

In India, rigid packaging has been the mantra for packaging but the trends are shifting towards flexible. Rigid packaging with a share of 80% rules the roost. Rigid packaging is the conventional form of packaging constituting glass bottles, metal cans, corrugated boxes aerosol cans, battery cell cans.

With the gradually growing automation, India's corrugated packaging segment has witnessed a significant evolution in recent years. India has around 4,000 corrugated board and sheet plants spread across the country and it employs around 5 lakh people.

Though on an average around 2 million tonnes of kraft paper is converted into corrugated boxes, however overcapacity, manual operations and low productivity have restricted the prices of corrugated sheet and converted boxes. Also transportation and high freight costs have added to the woes.


Therefore, the small-medium sized corrugated plants are often located within the proximity to consumers..

Flexible packaging is an industry which is fast gaining acceptance in India. Plastic for example being cheaper and easy to handle, is being preferred by the manufacturers over corrugated boxes and tins. Flexible packaging consists of multi-layered laminated sheets of single or combination of substrates like plastic, paper or aluminium.